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Wire kit Yamaha 5KM-86171-00-00

117K views 82 replies 39 participants last post by  kdt1970  
I was going to start a new thread but figured it would be more appropriate to add to this one.

All Yamaha's have a blank connector to keep dirt out of the additional accessory plug. Now if you have an older model, it may make sense to buy the splitter part but us X4 owners have plenty of plugs already (there are at least 6):

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You can take that blank plug and buy the pins necessary to convert it to a harness. The male connector (plastic part) uses female pins and the female connector uses male pins (I know pretty confusing). The blanks are FEmale, so we need male pins.

You can get them here, which also has option for 2 different wire gauge sizes:

Male https://www.corsa-technic.com/item.php?item_id=227 (these are what you need for the blanks already provided)

You could also just Google Sumitomo p/n 1500-0105 (male).

Don't forget to order seals as well: https://www.corsa-technic.com/item.php?item_id=351

For under 10 bucks you could get the pin connectors for all your accessory plugs

UPDATE: Received my parts from Corsa. I had ordered the wrong pins (female) and they exchanged them for the male pins as well as combined my shipping

On the right you can see the blank plug which requires male pins:

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I ordered two wire gauge sizes:

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Simple to crimp on, make sure you bend over the tabs closest to the end as well or the pin won't engage the locking tab:

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Ready to go, I only needed the positive lead:

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If you're doing reverse lights you'll need the female sockets:

https://www.corsa-technic.com/item.php?item_id=226&category_id=111
i think i have the proper crimp tool. does anyone know how to use them properly. i did see a youtube video of a similar connector but buddy was just winging it. and i'm just guessing and my crimps don't look 100 %. not like i have a bunch of connectors to practice wit ( should have ordered more, they are cheap enough)
 
I hooked my garmin gps directly to these plugs. and I was planning to hook my usb charging ports and led dome light directly too ( as in no relay ). am planning on installing a fuse for each plug in case of a short or any other issue that could take out all my plugs ( hate to lose my GPS while in the woods because of a short in my dome light. )

I would check my amp draw but my amp meter is for ac amps only. I would assume I should have no issues with wiring that stuff without a relay??