X2 1200 mile sheave service
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X2 1200 mile sheave service

This is a discussion on X2 1200 mile sheave service within the X2/X4 CVT, Sheaves & Wet Clutch forums, part of the Yamaha Wolverine X2 & X4 847cc SxS category; Well figured it was time and I wanted to see the condition of my clutches and also service the secondary. 1200 mile service. Approximately 1000 ...

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Thread: X2 1200 mile sheave service

  1. #1
    Veteran InfidelMT's Avatar
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    X2 1200 mile sheave service

    Well figured it was time and I wanted to see the condition of my clutches and also service the secondary.

    1200 mile service. Approximately 1000 miles on my HW sheave.

    Ordered the spring compressor kit from Hunterworks back in May. Off the start had an issue with the bell housing cup being too small and wouldn’t go over the nut. Supply issue with HW and Venom I guess. Anyway Todd was able to resolve it for me and having one sent out.

    In the meantime had to get-r-done. So off to Homerland to get a 2.5” conduit nut. Cut off the small ring and prepped it for the new nut that was welded on today. Also welded on square tubing to the bottom of the spring compressor. Worked really well in the vise. Broke the nut loose ¼ turn then compressed the spring and spun off by hand. 5 minute job.

    Big thanks to Massive’s writeup. Followed his procedures worked well with removing the spring on the secondary. Lubricated everything with tinkseal.

    I didn’t have any wear on my secondary. No gouging/wear with the pins inside the spring cup. Had plenty of the bel ray assembly lube still. All my parts came in today for the secondary except the spring cup. Yamahapartshouse.com (Babbitt) says Yamaha discontinued the Old Sku: BG4-17684-00-00 as well as the new: B4J-17684-00-00. I never got that part and unable to order it. So be aware they don’t have either old or new. I reused my existing as it was fine anyway.

    Also got a longer hose and moved my blow out to the front under the drivers seat. One man job now hit the gas and blow it out with air. Originally had the hose mounted in the rear CVT area. I really think my sheaves stay as clean as they do is with having the blow out port.

    Anyway the secondary is very easy to service with the spring compressor kit and the right tools.





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    Sent from my iPhone using Tapatalk
    2019 Wolverine X2 Camo R-Spec
    1st Wolverine X2 ECU Tuned by Dynojet with PV3 and HMF QS
    HW w/20's with blow out port
    MSA M25 Wheels w/ EFX 8ply 27x10x14 Motoclaw with SATV 1.5" Rear Wheel Spacer
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    28K BTU in Cab Heater
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  2. #2
    Puddle Jumper AKHUNTER's Avatar
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    Nice write-up and thanks for sharing. I will need to modify my Gen 1 clutch tool as you did - thanks.
    2019 X2 SE R-Spec
    HW Machined Sheave, 18 gr weights
    4" GDP Portal lift
    33x10-15 XT 300 tires on System 3 beadlocks
    Superatv 1.5" forward arched front control arms
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    other stuff and lot's of $$!

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    Quote Originally Posted by AKHUNTER View Post
    Nice write-up and thanks for sharing. I will need to modify my Gen 1 clutch tool as you did - thanks.
    Welcome. Yeah your good to go then easy modification if you have a spring compressor kit from your Gen 1. I'd imagine HW will be stocking up on these again with 1600 mile service interval on the secondary as recommended by Yamaha.
    2019 Wolverine X2 Camo R-Spec
    1st Wolverine X2 ECU Tuned by Dynojet with PV3 and HMF QS
    HW w/20's with blow out port
    MSA M25 Wheels w/ EFX 8ply 27x10x14 Motoclaw with SATV 1.5" Rear Wheel Spacer
    SATV Flip Windshield & Half
    SATV 72" Plow
    Pro Vantage 3500 Warn
    Rear Cargo Box
    Adventure Pro Magellan
    50" XPRITE LED light bar
    Noam NUTV5-S
    WeBoost 4G-X OTR
    Shoulder bolster deleted
    EMP side mirrors
    28K BTU in Cab Heater
    SxS Enclosures full Cab
    NGK Iridium Plugs
    Amsoil Synthetics

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    Speed Demon Paul65's Avatar
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    Great info - thank you for sharing! Subscribed.

    Related: Drive Belt question - Post #68
    InfidelMT likes this.
    2019 X2 R-Spec new 8/9/2019
    OEM winch, windshield, soft cab, rock sliders, rear flares. Custom front bumper, Richochet A-Arm guards, Front & Rear LED pod lights. Paul65’s thread, Backup Camera, Tablet for GPS Navigation, Parking Brake. Seizmik Vents & mirrors, SuperATV half windshield and full rear, NOAM NUTV-5S sound system, Sway bars deleted. 27” Kenda Bear Claw HTR’s, Hunterworks w/ 20-g, 2" cage chop, LED tape lights under the custom roof. Weller tie rods.

  6. #5
    Veteran InfidelMT's Avatar
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    Hunterworks has the new bells in stock now for our X2/X4's. Still waiting on mine supposed to arrive tomorrow.

    https://hunterworks.com/inc/sdetail/123661/133643
    robert.w.smith.76 and Paul65 like this.
    2019 Wolverine X2 Camo R-Spec
    1st Wolverine X2 ECU Tuned by Dynojet with PV3 and HMF QS
    HW w/20's with blow out port
    MSA M25 Wheels w/ EFX 8ply 27x10x14 Motoclaw with SATV 1.5" Rear Wheel Spacer
    SATV Flip Windshield & Half
    SATV 72" Plow
    Pro Vantage 3500 Warn
    Rear Cargo Box
    Adventure Pro Magellan
    50" XPRITE LED light bar
    Noam NUTV5-S
    WeBoost 4G-X OTR
    Shoulder bolster deleted
    EMP side mirrors
    28K BTU in Cab Heater
    SxS Enclosures full Cab
    NGK Iridium Plugs
    Amsoil Synthetics

  7. #6
    Speed Demon Paul65's Avatar
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    I just ordered mine, and because you posted it!
    InfidelMT likes this.
    2019 X2 R-Spec new 8/9/2019
    OEM winch, windshield, soft cab, rock sliders, rear flares. Custom front bumper, Richochet A-Arm guards, Front & Rear LED pod lights. Paul65’s thread, Backup Camera, Tablet for GPS Navigation, Parking Brake. Seizmik Vents & mirrors, SuperATV half windshield and full rear, NOAM NUTV-5S sound system, Sway bars deleted. 27” Kenda Bear Claw HTR’s, Hunterworks w/ 20-g, 2" cage chop, LED tape lights under the custom roof. Weller tie rods.

  8. #7
    Veteran InfidelMT's Avatar
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    Quote Originally Posted by Paul65 View Post
    I just ordered mine, and because you posted it!
    You will probably never get your spring cup old sku or new as Skelley and I found out. Hopefully yours is fine.
    Paul65 likes this.
    2019 Wolverine X2 Camo R-Spec
    1st Wolverine X2 ECU Tuned by Dynojet with PV3 and HMF QS
    HW w/20's with blow out port
    MSA M25 Wheels w/ EFX 8ply 27x10x14 Motoclaw with SATV 1.5" Rear Wheel Spacer
    SATV Flip Windshield & Half
    SATV 72" Plow
    Pro Vantage 3500 Warn
    Rear Cargo Box
    Adventure Pro Magellan
    50" XPRITE LED light bar
    Noam NUTV5-S
    WeBoost 4G-X OTR
    Shoulder bolster deleted
    EMP side mirrors
    28K BTU in Cab Heater
    SxS Enclosures full Cab
    NGK Iridium Plugs
    Amsoil Synthetics

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